Importance of VHP pass box in pharmaceutical factories
(I) Ensuring a sterile environment
In pharmaceutical factories, a sterile environment is crucial. VHP pass box can effectively kill various pathogenic microorganisms through its advanced sterilization technology, providing reliable sterility protection for key areas of pharmaceutical factories. For example, VHP sterilization technology has a killing capacity of 6 logs for thermophilic fat spores, which can quickly and effectively eliminate various harmful microorganisms and ensure the sterility of the operating area. This powerful sterilization ability enables pharmaceutical factories to minimize the risk of microbial contamination during the production process and ensure the quality and safety of drugs.
(II) Solving traditional drawbacks
The new VHP module has largely solved many of the defects of traditional VHP systems. Traditional VHP systems are expensive, and sterility inspection isolators containing VHP sterilization usually require complex designs and technologies, as well as efficient VHP sterilization systems, which leads to high equipment costs. New VHP modules, such as Ophem OXY-VHP, are compact, easy to operate, and have dynamic power adjustment (500-2500W). They have intelligent automatic over-temperature and over-current protection, multi-stage vaporization technology in the cavity, and excellent consistency of atomized particle gas, which solves the disadvantages of high corrosiveness and difficulty in the use of traditional VHP. At the same time, the new VHP module also reduces the maintenance risk. It can significantly reduce heat loss, thereby reducing the maintenance risk of the equipment by 50%, reducing maintenance costs, and improving equipment reliability. In addition, the new VHP module is highly compatible and compatible with all VHP systems on the market, achieving plug-and-play, and conveniently and quickly integrating with existing equipment without additional modification or updating.
(III) Improving production efficiency
VHP pass box has significant advantages in shortening the sterilization cycle, reducing the impact on production efficiency. The traditional VHP pass box has a long sterilization cycle. From the beginning of sterilization to the discharge of residues below 1ppm, it generally takes 1.5 hours for a small cabin and more likely to take about 3 hours for a large cabin. The time cost is too expensive. New VHP transfer windows, such as those using cold evaporation technology, can better control temperature and reduce the time for residual removal. Taking a 3m³ VHP transfer chamber as an example, the ventilation and residual removal time occupies 2/3 of the entire sterilization cycle time. The new transfer window can effectively shorten the ventilation and residual removal time through optimization technology, thereby shortening the sterilization cycle as a whole. In this way, pharmaceutical factories can complete the transfer and sterilization of materials in a shorter time, improve production efficiency, and meet the market demand for drugs.
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