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How to judge whether the fan of the air shower room is working properly?

How to judge whether the fan of the air shower room is working properly?

As the only passage for personnel to enter the clean room, the air shower room is based on the principle of blowing away dust and particles on the surface of personnel or objects through high-speed airflow to ensure the high cleanliness of the clean room. As the core component of the air shower room, the working performance of the fan directly affects its air shower effect and cleanliness, so it is crucial to judge whether the fan of the air shower room is working properly.
1. Listen to the sound
A normally working fan should make a uniform and steady sound. If you hear abnormal noise, vibration, or friction, it may indicate that there is a problem with the fan. The abnormal sound may be caused by loose internal parts of the fan, bearing damage, or blade collision. In this case, the machine should be stopped and checked immediately to avoid the expansion of the fault.
2. Check the wind speed
Use an anemometer to measure the wind speed in the air shower room. Under normal circumstances, the wind speed should be between 20-25 m/s. If the wind speed is significantly lower than this range, it may be a fan failure or filter blockage. Insufficient wind speed will affect the wind shower effect and cannot effectively remove pollutants on the surface of personnel or objects. Regular measurement of wind speed is an important means to ensure the normal operation of the air shower room.
3. Observe the air shower effect
Observe whether the airflow in the air shower room is uniform and strong. If the airflow is weakened or uneven, it may be that the fan performance is degraded or there is a fault. Uniform and strong airflow is the key to ensuring the air shower effect and any abnormality needs to be taken seriously. The air shower effect can be judged by observing whether the dust on the surface of people or objects is effectively blown away during the air shower process.
4. Check the current and voltage
Use an ammeter to measure the working current and voltage of the fan. Compare with the rated value on the fan nameplate. If the deviation is large, there may be a problem with the fan motor. Excessive current may be due to motor overload, and too low current may be due to damage to the internal coil of the motor or poor contact. By monitoring the current and voltage, the abnormality of the motor can be discovered in time.
5. Check the filter
Regularly check whether the primary filter and high-efficiency filter are blocked. Filter blockage will increase the load of the fan and affect its normal operation. A blocked filter will not only reduce the wind speed but also increase the energy consumption and wear of the fan, shortening its service life. Keeping the filter clean and replacing it regularly is the key to ensuring the normal operation of the fan.
6. Check the fan speed
Use a tachometer to measure the fan speed. Compared with the rated speed of the fan, if the speed is significantly reduced, there may be a problem with the fan motor or transmission system. Insufficient speed will directly affect the wind speed and air shower effect. By monitoring the speed, it can be judged whether the operating status of the fan is normal.
7. Check the control panel
Check the indicator light and display screen on the air shower control panel. If there is a fault alarm or abnormal display, there may be a problem with the fan or control system. Modern air showers are usually equipped with intelligent control systems that can monitor the operating status of the fan in real-time and detect and alarm faults in time. By checking the control panel, the problem can be quickly located.
8. Check the temperature
Touch the fan motor housing with your hand and feel its temperature. If the temperature is too high, it may be that the motor is overloaded or the heat dissipation is poor. Overheating will accelerate the aging of the motor and even cause safety accidents such as fire. By monitoring the temperature, it can be judged whether the working status of the motor is normal.
9. Check the fan blades
Regularly check whether the fan blades are damaged, deformed, or dusty. If there is a problem with the blades, it will affect the normal operation of the fan. Damage or deformation of the blades will cause the fan to be unbalanced, and generate noise and vibration, and dust accumulation will reduce the efficiency of the fan. Keeping the blades clean and intact is the basis for ensuring the normal operation of the fan.
10. Regular maintenance
Perform regular maintenance of the fan, including cleaning, lubrication, and tightening of various components to ensure that the fan is in good working condition. Regular maintenance can timely detect and eliminate potential faults and extend the service life of the fan. Through the management of maintenance records, the operation of the fan can be systematically tracked.
11. Professional testing
If the above methods cannot determine whether the fan is working properly, you can ask professional technicians to perform inspections and repairs. Professionals have more sophisticated testing equipment and rich experience and can diagnose and solve problems more accurately. Through professional testing, it can be ensured that the operation of the fan is optimal.
Through the above methods, it is possible to more comprehensively judge whether the fan in the air shower room is working properly. If problems are found, they should be repaired or replaced in time to ensure the normal operation of the air shower room. As the core component of the air shower room, the performance of the fan directly affects the cleanliness and production efficiency of the clean room, so its operation status and maintenance must be highly valued.